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Using lasers to make wooden music records

MAY 13, 2013
Physics Today
Daily Mail : Amanda Ghassaei, a software engineer from California, has previously shown how to use 3D printers to make vinyl music records. Now she has posted online instructions for an alternative method that uses a laser cutter to cut records out of wood. The process involves converting an MP3 into a digital waveform, which is then saved as a pdf. The pdf becomes the “vector cutting path” that the laser cutter follows to carve the pattern into the wood. Because the laser’s resolution is relatively low, the groove is twice as thick as a normal record groove. Hence, only about three minutes of music will fit on a standard-sized record, and the sound fades to static the closer the needle moves to the center as the sampling rate decreases. If no laser cutter is available, Ghassaei says that a computer numerically controlled (CNC) mill or CNC razor-blade paper cutter could also be used. Because of the lower resolution, the technique works best with songs that are dominated by low- to mid-range sounds. Ghassaei provided a video of one of the records playing Radiohead’s “Idioteque.”
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