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Silicon wafer testing machine may save industry billions of dollars

JAN 17, 2013
Physics Today
Ars Technica : The silicon wafers used in the fabrication of photovoltaic cells are fragile. The National Renewable Energy Laboratory (NREL) has determined that 5â10% of wafers break during the fabrication process. To reduce this loss rate, and the associated cost, NREL has developed a wafer-testing furnace to fit into most photovoltaic manufacturing lines. The Silicon Photovoltaic Wafer Screening System heats the wafers to temperatures of approximately 500 °C. If there are any flaws in the wafers, the heating will cause them to break, and the wafer material can be reused. NREL claims the system has a nearly 100% detection rate. The combination of early failure detection and the relatively low cost of the machine could save solar cell companies billions of dollars.
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