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New titanium manufacturing process is cheaper, more energy efficient

FEB 26, 2015
Physics Today

Technology Review : To lighten aircraft and automobiles, and therefore increase their fuel efficiency, manufacturers have been using more titanium, a low-density, high-strength metal that is extremely resistant to corrosion. But making titanium involves a multistep process that requires very high temperatures. Now SRI International has developed a way to produce titanium powder, which requires fewer steps and less energy. It uses plasma arcs to cause molecules of hydrogen and titanium chloride to react and form titanium vapor, which then forms a powder as it solidifies. The powder can then be pressed into whatever shape is needed, thus reducing the amount of machining required. SRI is currently refining the process before it attempts to scale up production.

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